North American pre-roll cone packaging
Packaging
engineered
for scale.
Cost-effective protective packaging systems designed for high-volume automated pre-roll cone manufacturing.
- 7
- Formats
- 1–24
- Trays per pack
- 305 mm
- Interior height
Built to remove cost from cone packaging.
01
Lower packaging cost
Simple, manufacturing-efficient designs eliminate unnecessary material and complexity.
02
Faster packing
Packaging architecture designed around repetitive high-volume loading.
03
Better protection
Protect delicate cones through handling, storage and transportation.
04
Built for scale
Designed for manufacturers producing thousands or millions of cones.
Product-first engineering
Start with the cone. Engineer everything around it.
Traditional packaging often starts with an existing box. CONEPAK starts with the product — the tray, the cone lean, the clearance — then builds outward to the pallet.
- Cones never compressed305 mm interior minimum, no wall or roof contact
- Lean envelope built inRoof sized to array + 5 mm lean + 2 mm margin per side
- Nesting for storage2° draft per side on base and dome
- Sealed designNo vents, drains or openings. Dust-resistant labyrinth closure
- 01Cone
- 02Cone group
- 03Tray
- 04Packaging module
- 05Master pack
- 06Pallet
CONEPAK systems
One architecture. Seven formats.
Single-Tray Clamshell
- Trays
- 1 (1×1)
- Outside
- 124.2 × 124.2 × 311 mm
View specification →
1×2 Two-Tray Clamshell
- Trays
- 2 (1×2)
- Outside
- 124.2 × 202.2 × 311 mm
View specification →
2×2 Four-Tray Clamshell
- Trays
- 4 (2×2)
- Outside
- 202.2 × 202.2 × 311 mm
View specification →
2×4 Eight-Tray Clamshell
- Trays
- 8 (2×4)
- Outside
- 202.2 × 358.2 × 311 mm
View specification →
3×3 Nine-Tray Clamshell
- Trays
- 9 (3×3)
- Outside
- 280.2 × 280.2 × 311 mm
View specification →
4×4 Sixteen-Tray Clamshell
- Trays
- 16 (4×4)
- Outside
- 358.2 × 358.2 × 311 mm
View specification →
4×6 Twenty-Four-Tray Clamshell
- Trays
- 24 (4×6)
- Outside
- 358.2 × 514.2 × 311 mm
View specification →
Click a component
Interactive exploded view
Two parts. Zero interference.
200 · Dome
- Material
- Clear APET / RPET / PETG
- Clearance
- 305 mm interior, cones never compressed
- Protection
- Dust-resistant labyrinth, not airtight
- Draft
- 2° per side — nests for storage
Values from Rev C engineering packages. Concept status — not yet released for tooling.
Why CONEPAK
Packaging shouldn't be the expensive part.
| Traditional packaging | CONEPAK | |
|---|---|---|
| Design origin | Starts with a stock box | Starts with the cone and tray |
| Components | Box, inserts, fill, tape | Two parts: base + dome |
| Assembly | Fold, insert, fill, seal | Drop trays, snap dome |
| Empty storage | Flat or bulky | Nesting parts, 2° draft |
| Cone protection | Loose fill, variable | Located cells, no contact |
| Recyclability | Mixed materials | Single-family PET options |
Cost per cone calculator
What is your packaging really costing you?
Current packaging cost / year
$69,444
- Cost per cone
- $0.0069
- Cost per 1,000 cones
- $6.94
- Packaging units / year
- 100,000
- Labour burden
- 1,111 h · $24,444
CONEPAK pricing is quoted per project; no savings are estimated here.
Protect the cone.Reduce the packaging.
Send us your cone specifications and production volume. Our engineering team will recommend a format.